Biomechanical Evaluation of CAD/CAM Inlay Restorations Through Experimental Flexural Strength Testing and Finite Element Analysis

Background: This study aimed to investigate the biomechanical behavior of conservative inlay restorations fabricated from different CAD/CAM materials by combining experimental flexural strength testing with finite element analysis. Methods: Five CAD/CAM materials were evaluated: feldspathic ceramic (Cerec Blocs), leucite-reinforced ceramic (IPS Empress CAD), resin nano-ceramic (Lava Ultimate), polymer-infiltrated ceramic network (VITA Enamic), and lithium disilicate ceramic (IPS e.max CAD). Young's modulus and Poisson's ratio were experimentally determined using three-point bending and nanoindentation tests and used as inputs for 3D FEA. Von Mises (VM) stress distributions within the inlays were analyzed under simulated occlusal loading. Results: Maximum VM stresses showed an inverse relationship with material elasticity. IPS e.max CAD exhibited the highest maximum VM stress (45.571 MPa), whereas the resin nano-ceramic showed the lowest (25.419 MPa). Despite higher stress concentrations in high-modulus ceramics, VM values for all materials remained well below their FS limits. Conclusions: All materials demonstrated adequate mechanical stability under physiological loading. Lithium disilicate showed a comparatively larger margin between stress levels and flexural strength, while lower-modulus materials tended to promote greater stress transfer to supporting structures.

Journal

JOURNAL OF FUNCTIONAL BIOMATERIALS

Year

2026

Volume

17

Issue

3

eISSN

2079-4983

DOI

10.3390/jfb17030123

WoS UID

WOS:001725698300001